
- EXTENDED LIFECYCLE OF A VEHICLE INTERIOR...
- ABSTRACT...
There is underlying issue as to why we generate so much automotive and electronic waste in our landfills. The issues of a ‘fast-changing-high-technology-market’ and ‘planned obsolescence’ which greatly stimulate demand of more and superior products by encouraging consumers to buy again quicker, creating a vast amount of obsolete products which eventually turn up in our landfills. In terms of vehicles, we can observe these trends by analyzing the average time periods between the initial purchase and re-purchase of a new vehicle. For example, families traditionally will make a purchase decision highly based on safety and convenience features on the vehicle. Once the vehicle ages and features like airbags, curtain airbags, ECS are not integrated in the vehicle, the consumer, who’s not able to update or upgrade, will look to switch to a newer vehicle. Other, image-conscious consumers based consumers would make a repurchase to keep up with aesthetic trends. Business-orientated consumers look to stay active and work efficiently in the world of a fast changing high technology market. Often the lack of being able to update their products it forces them to repurchase a similar product although with enhanced technology.
The Traditional three R’s are recycling, reduce and reuse and are already being implemented. Recycling is a huge contributor to the sustainability of our environment and ensures that materials are salvaged wherever possible. There is however usually a drawback, when considering some of the energy outputs in recycling certain materials involved within an automotive system. Equally, the idea of reducing the amount of material used in products has become an inevitable fact of any sustainable design approaches. Minimizing number of components and decreasing overall volume of material evidently helps to reduce weight on a vehicle, with leads to more efficient use of fuel and abridged manufacturing and design processes. Although, it is not always feasible to reduce material usage and components as it can conflict with desired design specifications for a design outcome, consequently it will not always have a major environmentally sustainable impact on the product. Both, recycle and reduce, make economic and financial sense by reducing cost for manufactures, hence are usually introduced into a product’s lifecycle.
The idea behind this project is to maximize the use of products and their components. It is also trying to give users the ability to personalize and customize their vehicle so they accomplish a greater bond with the product to encourage an extended lifecycle. Essentially, it is meant to extend and broaden their capabilities shifting the paradigm of their usually lifecycle into a whole lot of new directions where obsolete products/components are not necessarily considered useless, but form part of the system and are considered beneficial and, contribute to external products by separate integration. Creating alternative lifecycles for both the product and its components, similar to Product Service Systems will contribute to ensure the consumer is been kept updated to suit his/her need and assist in making the product environmentally credible.
THE ISSUE.
“The issues of a ‘fast-changing-high-technology’ market and 'product obsolescence' are major factors contributing to automotive and electronic waste in our landfills. The retail boredom syndrome has consumers looking for products and services with the ability to personalize and customize. The Flexispace interior addresses these issues and gives consumers the ability to extend and upgrade their ever-changing lifestyle needs.”
THE CONCEPT.
FlexiSpace is a personalized vehicle interior system for car interiors that is integrated into production vehicles. It provides consumers with the ability to adapt to different lifestyles and experience personalized vehicle travel by giving the consumer the ability to modify vehicle interior components on an individual level through the integration of custom display settings and preferences and by selecting custom ornamentation and design form for their interior space at the purchasing process of the vehicle.
The product offers the consumer the ability to upgrade technological and aesthetical components by leasing rather than owning interior modules over a determined period of time and then exchanging them for newer versions when they are considered obsolete. The design also features an integrated PC module that is used internal and externally from the interior as a connective device that bonds the user with the vehicle on a superior personal level.


PERSONALIZED I.P. DISPLAY SKINS.
The system offers the user the option to integrate a personalized IP display into the interior. Illuminated on the three separate OLED screens which are split into three functions: work, driving and entertainment. Various ‘display skins’ are able to be purchased from participating companies and then integrated into the vehicle via the PC module. This allows for preferred and customized orientations of driving gauges, entertainment and other applications.
This feature allows for variation in taste and aesthetics style throughout different user-groups of the interior. The user would also have the choice to assign a display with a different language setting if the vehicle was used in a non-English speaking country.




INTEGRATED PREFERENCES.
The user of the car is able to integrate personal settings, data and preferences into the vehicle before a journey by owning the personal computer module. It’s part of the user’s day-to-day life, holding personal preferences and information ranging from music playlists, calendar appointments, addresses, phone numbers, driving preferences and custom instrument panel displays. It is a connective device between the user and the vehicle to establish a more unifying bond on a higher personal level.
The PC module connects user with the vehicle. It is ejected after travel and then connected to a home PC where information and data is exchanged, refreshed and updated. This way the user has access to all relevant and required information at the reach of their fingertips when travelling away from home.


INTERACTIVE VIRTUAL COMPONENT SELECTION.
FlexiSpace offers the customer a new service in vehicle purchase experience. Ultimately, they have the choice to create personalized parts by applying their own or outsourced aesthetic input. This is achieved by manipulating it on an interactive CAD software which can be used from the home computer and the customer can upload design patterns into the database and then integrate them into the interior panels or components.
With the FLexiSpace interior system, 3d components are analyzed by the customer in a virtual interactive 3d environment, where the customer can choose to manipulate their product and personalize it before it gets manufactured.
The personalized selections include colour, texture, surface finishes and an interactive option to assign self created or chosen artwork or graphics as means of personalized decoration onto interior components such as a
seating fabrics, steering wheel, seatbelts, even whole interior panels.
The system works on the principles of parametric modeling, where the design is manipulated, however remains within constricted boundaries to ensure the component(s) can be manufactured according to engineering standards. On completion of the selection process, the customized components are analyzed and then put into production to be fitted into the vehicle.



LEASE VS OWN.
The system gives vehicle users the choice to upgrade interior components when a replacement is required. As different owners acquire the vehicle, with different needs and requirements, the interior can be optimized to suit them more specifically.
The design is optimized by dividing the interior into different and separate modules. They are; the dashboard, seating, storage and interior panel trim. This type of arrangement and design allows for easier disassembly and exchange of specific components when they are about to be upgraded.
The returned interior modules are then disassembled efficiently with use of Shape changing polymers (SMP) which are used predominately as fasteners throughout parts. Components and mechanisms are salvaged where possible and reused in secondary products.
MATERIALS AND MANUFACTURING.
For the manufacturing of the major structural interior parts a thermoforming process will be used. It’s ideal for frequent manufacturing changeovers in short time frames. Thin and thick wall thickness is possible and the industry for this is readily available. To apply custom graphics on the interior parts, three different printing methods will be used. Screen printing, pad printing and cubic printing.
Shape-changing polymers (SMP) or shape-changing alloys (SMA) will also be used because they are ideal for disassembly of ‘returned’ components and salvaging of materials and mechanical parts. This is a very efficient disassembly compared to other processes for the ‘taking back’ system of interior module. This is a laser-triggered active disassembly and changes disassembly time from minutes to seconds.

COLLABORATIVE INVOLVEMENT.
This project was undertaken in collaboration with AutoCRC and FUTURIS Australia. As a final year thesis for my bachelor’s degree in Industrial Design, both the groups helped sponsor the project throughout the year. In return for the financial assistance, regular conferences were held about the project and three major presentations were presented to investors.




